No, IFG are not branching out into producing popular music, we’ll stick to fibres! However, our customer Veltex® have provided carpets for the stadium tours of many popular musicians, including those mentioned above.

Veltex®, IFG’s Catalan customer, produce display carpets and fabrics, amongst other applications. They provided the stadium floorcoverings of approximately 25,000m2 using IFG Exelto’s grey colour: a blend made from mixing 25% black and 75% white fibres.

The colour blend is delivered in each bale, so no need for colour mixing. It’s an eight denier 75mm polypropylene fibre. Interestingly, IFG Exelto can extrude this fibre on a line where up to 4 colours can be produced in one bale; in quarter parts. In this case it was 25% black and 75% white, but for example could be 25% red, 25% grey and 50% black.

By producing the fibres in this way, the customer saves the time and expense associated with blending the fibres in the production process, ensuring they have an absolutely accurate blend of the required colours in the correct proportions.

In addition, IFG Exelto are able to supply the required fibres in approximately one week. With decisions on colour requirements often being left to the very last minute, especially in the music industry, IFG Exelto are able to act quickly, and guarantee very fast delivery times.

“On June 8th we were delighted to see some areas of the Olympic Stadium in Barcelona (Estadi Olímpic de Montjuic Lluís Companys) being carpeted in Veltex® for Beyonce’s concert,” Sales Manager Frank Huygevelde commented. “VELTEX® is doing very well, and we look forward to continuing to support them with mixed bales.”

For more information contact Frank Huygevelde frank.huygevelde@ifgexelto.com

In 2023, IFG celebrates the ten year anniversary of the launch of PLA, which kick started the journey to a sustainable future.

The world has changed a lot in that time. At 2013’s TechTextil show, we presented IFG`s first fibres made from PLA (Polylactide), a renewable raw material.

Polylactide (PLA) is a polyester based on renewable raw materials such as sugar cane or corn. The material, which is made up of lactic acid molecules, is one of the few biodegradable plastics.

The feedback at the show was varied, ranging from ‘fantastic’ to ‘interesting’ and some less positive: ‘why do we need this?!’

At that time, admittedly, the price / performance ratio wasn’t optimal, as can often be the case with products that are ahead of their time. We were convinced that the market would catch up, especially when they realised the environmental benefits, so we continued to develop the range and research and improve the products’ features.

In the end, it was a further six years before we achieved the first major market success. This was mainly attributed to developing societal thoughts around sustainability: it became a growing requirement for both consumers and corporations, and customers were willing to pay a higher price for those products that had a lesser environmental impact.

In today’s market this trend continues and has gathered momentum. There are now numerous applications for PLA, including: yarns and textiles, fine and short-cut fibres for speciality papers, and nonwovens for landscaping and home gardening.

IFG have only scratched the surface of applications for PLA. We continue to expand the product range, and our team are constantly researching additional options for sustainable, compostable and biodegradable fibres as part of our ongoing commitment to a sustainable future.

Our team are the most important thing at IFG. But what do they do, and what matters to them in their work? We had a conversation with Andreas Weinburger, Head of R&D and Product Safety at IFG Asota, Linz, Austria. Here’s what he had to say:

What is your role at IFG?
At IFG Asota, I’m responsible for Research and Development (R&D), the quality lab and the coloristic department in Linz, Austria. I’m also the contact partner for product safety & regulatory issues at IFG Asota. Within the wider International Fibres Group I support all other sites with R&D related topics and give technical support for fibre products. I am also in charge of R&D trials on the pilot line in our Fibres Research Centre for the Group.

How long have you worked at the company and what led you to working at IFG?
I started in 2019 at IFG Asota. The role involved developing new sustainable fibre products on the pilot line in an international field which was very enticing.

What are you working on at the moment (that isn’t under NDA)?
Our main R&D focus at the moment is biobased and biodegradable fibres as well as fibres from recycled waste streams.

What would you like to see happen in the fibres industry?
I would like to see a real change in sustainability in the fibres industry. There is a lot of interest coming from the customers, but sometimes people/customers hesitate to do the last steps.

What role do you see IFG playing in making this happen?
The afore mentioned change can only happen if we all work on the same problems and tasks and if we support each other. IFG has a great network of customers, suppliers and colleagues allowing the combination of several talents. Within this network I am sure that we can achieve real change.

How has the installation of the pilot line helped IFG’s R&D?
The installation of the pilot line has significantly increased the speed of development whilst simultaneously decreasing costs and the use of resources. We are able to evaluate spinability and test new polymers/additives/raw materials in a quick an efficient way, before scaling up to industrial lines.

What kind of companies would you like to work with?
I like to work with innovative companies that allow us to create new fibre products. It is great to work with polymer or additive producers and be the first who spins a new kind of material into fibres.

What has been the biggest breakthrough you have seen since you started working at IFG?
The biggest breakthrough was to scale up PLA fibre production from lab line to the industrial line as well as being one of the first to produce staple fibres from new polymers including PA11 and PBS.

Andreas Weinberger
IFG Asota – Head of R&D
IFG Asota – Product Safety

andreas.weinberger@ifgasota.com

IFG (International Fibres Group) are delighted to announce that they have been awarded ISCC+. ISCC+ is a certification system which allows companies to use ‘Bio-based’ certified raw materials (polymers). It also offers complete traceability within the supply chain and is awarded to companies producing fibres with a lower carbon footprint.

Each batch of IFG fibres which are produced in accordance with the ISCC+ Certification will be delivered with a certificate. In the best-case scenario, the whole supply chain, from the supplier of raw materials to the end user would be certified. Austria’s IFG Asota will be issuing the certification to IFG’s customers worldwide.

The ISCC+ is part of IFG’s sustainability efforts. More information about the ISCC+ System and its related requirements can be found on the ISCC+ homepage, which dictates that the mass balance must be recorded, and the volumes balanced each quarter accordingly.

The process flow for ISCC + certification feeds through all parts of the supply chain as follows:

  • Ordering, documentation and delivery of raw materials
  • New article production
  • Mass balance audit
  • Sustainability declaration

Simon Riepler (IFG R&D Director), said: ”The ISCC+ certification is another significant milestone on our path to sustainable fibres of the future. As a certified staple fibre producer we close the gap in the existing supply chain.”

IFG Asota’s experts welcome approaches from companies wishing to trace and certify their fibres, allowing them to move towards a more sustainable future.

2023 Pricing Notification

Due to unpredicted and significant rising global inflation and energy costs suffered by everyone throughout 2022, we are left with no alternative but to apply price increases on the sale of IFG products as we move into 2023.

We have taken the decision to introduce this in the form of a per kilo inflationary increase alongside the implementation of an energy surcharge, to mitigate against further month to month energy volatility, above and beyond the impact we have already had to absorb in 2022.

We aim to do this in a fair and transparent manner with our customers and undertake to continually monitor the situation.

We appreciate that this will not come as welcome news in the current and difficult climate. However, we hope you understand the justification behind this decision and thank you for your understanding through these challenging times.

Your sales representative will be in touch with you to provide further detailed information and answer any questions you may have.

Yours sincerely

Richard Barker-Poole

Group Sales Director

International Fibres Group

2023 Pricing Notification

Due to unpredicted and significant rising global inflation and energy costs suffered by everyone throughout 2022, we are left with no alternative but to apply price increases on the sale of IFG products as we move into 2023.

We have taken the decision to introduce this in the form of a per kilo inflationary increase alongside the implementation of an energy surcharge, to mitigate against further month to month energy volatility, above and beyond the impact we have already had to absorb in 2022.

We aim to do this in a fair and transparent manner with our customers and undertake to continually monitor the situation.

We appreciate that this will not come as welcome news in the current and difficult climate. However, we hope you understand the justification behind this decision and thank you for your understanding through these challenging times.

Your sales representative will be in touch with you to provide further detailed information and answer any questions you may have.

Yours sincerely

Richard Barker-Poole

Group Sales Director

International Fibres Group

Join Simon Riepler,  IFG Group’s  R&D  Director and IFG  Asota  Managing  Director,  and Thanwa  Papaiwong, Global Marketing Manager,  PTT MCC Biochem Co. Ltd,  as they discuss BioPBS™:  From Pellets to Staple Fibre:  A story of a Sustainable Partnership.  

As the world moves towards a more sustainable future,  IFG are proving themselves as market leaders in the innovation of environmentally friendly fibre solutions.  In collaboration with PTT MCC Biochem,  IFG are focusing on a common goal of sustainability,  biodegradability and compatibility.  The team have been busy developing a new non-woven fibre solution to seal paper,  for use in filtration products,  compostable bags,  hygiene,  nursery and medical disposables,  to make them more sustainable. 

BioPBS ™ has many benefits,  not just that it is completely compostable and biodegradable in soil.  It is soft,  heat stable,  has great sealing and bonding qualities and is also processable in a short melt spinning line.  It is suitable for food contact to industry standards and is compatible with PLA. 

The webinar covers sustainability trends and the need to move away from fossil-based materials with improved end of life options and shares our vision to be the leading PBS solutions provider for sustainable society. 

 “Our mission is to continually enhance the performance characteristics of our fibres whilst bringing forward a new era of of environmental and sustainable fibre solutions,” says Simon Riepler. “We’d like to invite you to join IFG and PTT MCC on our journey and be part of our collaboration.” 

To find out more and register for the webinar, click here.. 

The new site will house the SF1000 Pilot Line, IFG’s state of the art, semi-industrial melt spinning line; which is the only one of its kind in the western world. The pilot line allows The Fibres Research Centre to constantly test and evaluate new and emerging polymer types, which can be developed and engineered specifically to meet the bespoke environmental and performance challenges of its customers, with the aim to find new and sustainable alternatives to traditionally fossil-based products. The new centre will allow the R&D team from IFG to host customers, and demonstrate the pilot line in action, and they are keen for existing and new customers to contact them to visit the centre.

Key launch partners include OMYA, Arkema and PTTMCC / Mitsubishi Chemicals. Approaches for collaborative research projects are welcomed by the IFG team, especially for those who have sustainable alternatives to fossil-based polymers and additives to test and develop.

Simon Riepler, IFG Group R&D Director “The new Fibres Research Centre sees itself as an international centre of competence for thermoplastic fibres. The goal was and is to create a place where state of the art fibre R&D can happen. Together with our suppliers, customers and development partners we work on the sustainable fibre solutions for the future where biobased, biodegradable and recycled materials are key of the scope.”

A new lab testing offering will serve customers will now provide testing for raw materials, denier testing, measurement of spin oil content, thermal shrinkage and UV testing, FTIR. DSC, and much more.

The inorganic tracers are customised to a spectral code that has been integrated in PP and PA6 with IFG Asota before. The idea to implement this solution in IFG Bio is consistent with market demands.

Tobias Herzog, Managing Director of Tailorlux: “The pilot line in Linz is the perfect place to test new tracer fibre developments for our customers. It is fascinating that a tracer fibre can be made from sugar cane”.

Simon Riepler, IFG Group R&D Director: “Tailorlux provides a tracer solution working for staple fibres that we have been seeking for many years. I am very excited about this partnership to jointly develop sustainable staple fibre solutions for the future.”

About Tailorlux

Tailorlux develops and implements industrial marking solutions to ensure material authenticity. The aim of the solution concepts is to protect and prove the integrity of materials and products. With well-known international customers, Tailorlux GmbH is one of the most important suppliers of covert industrial markings for recycling, product protection and digitization of bulk materials.

www.tailorlux.com

International Fibres Group (IFG) are delighted to announce a strategic R&D partnership with Omya, a leading global producer of Calcium Carbonate. The two companies will work together using IFG’s Fibres Research Centre in Linz, Austria, to explore new fibre product performance, characteristics and applications which will incorporate Omyafiber®, a specially developed calcium carbonate for fibre and nonwoven applications. The two companies will jointly promote their findings into the fibres and nonwovens industry.

The collaboration has commenced with successful trials of the incorporation of Omyafiber® masterbatches into PP and PLA staple fibres, and further polymer types are under consideration to be tested on the pilot line.

Calcium Carbonate is being considered as it is a sustainable and renewable raw material, addressing some of the environmental pressures on the fibres industry. Its carbon footprint is approximately 300kg CO2 per tonne of Calcium Carbonate. It can be used in recycled materials and is also recyclable itself.

When Omyafiber® is combined with staple fibres, the research and development teams discovered improved haptics, opacity and whiteness. It can replace the use of titanium dioxide which has a significantly higher carbon footprint.

Due to the high thermal conductivity properties of Omyafiber® in the polymer matrix, it allows for products to be created that have lower sealing / bonding temperatures.

It is approved for use in applications that will come into contact with food.

In addition, Omyafiber® does not cause skin sensitivity and is OEKO-TEX® approved for use in apparel.

Simon Riepler, Head of Research and Development at IFG said of the collaboration: “Omya is a well known name in the industry and we are very happy about our fruitful cooperation. The quality of the calcium carbonate is excellent and we are looking forward bringing this quality into fibres and providing a sustainable product for our customers.”

Marco Viel, Vice President Polymers, Group Sales & Marketing at Omya said: “We are excited about this valuable cooperation with IFG that will significantly accelerate the market introduction of our Omyafiber® solution to the staple fibre market. “

The two companies will collaboratively launch their partnership with a dedicated seminar at the Dornbirn GFC https://www.dornbirn-gfc.com/ from 14-16 September 2022.